Fibre Optic Ribbon Fusion Splicer – Yamasaki Y120

High-Count Ribbon Splicing Made More Efficient

The Yamasaki Y120 Ribbon Fusion Splicer provides a practical mass-fusion solution for compatible 1, 2, 4, 6, 8, 10 and 12-fibre configurations. Designed for high-count fibre installation, maintenance and restoration, it combines accurate fibre positioning with straightforward field operation.

Designed for Ribbon and Mass-Fusion Work

  • Splices compatible 1–12 fibre configurations
  • Typical fusion time of 20 seconds
  • Typical heating time of 26 seconds for 1–2 fibres
  • Typical heating time of 40 seconds for 4–12 fibres
  • Dual high-sensitivity cameras for clear fibre viewing
  • 5-inch HD colour touchscreen with 25× magnification
  • Automatic and manual operating modes
  • Integrated splice-protection heater
  • Removable metal fibre holder for convenient preparation
  • YRS ribbon thermal stripper included
  • Y18 precision fibre cleaver included
  • Detachable 5,200 mAh lithium-ion battery
  • Approximately 150 splice-and-heat cycles under typical conditions
  • IP52-rated enclosure for controlled field operation
  • Stores up to 4,000 groups of fusion records and 50 groups of fusion images
  • USB 2.0 connection for record exporting and software updates
  • Accessible electrodes for straightforward inspection and replacement

The correct holder and preparation equipment depend on the ribbon construction, fibre count and coating dimensions. Therefore, please provide your cable manufacturer and product details when requesting a quotation.

Contact Anderson Corporation to confirm fibre compatibility, select the appropriate holder and configure a complete Yamasaki Y120 package.

SKU: Y120

Attachments

File File size
Yamasaki-Y120-Ribbon-Fusion-Splicer-V1-June-2024 990 KB

Ribbon Fusion Splicer – Yamasaki Y120

The Yamasaki Y120 Ribbon Fusion Splicer gives fibre technicians an efficient way to splice compatible 1, 2, 4, 6, 8, 10 and 12-fibre configurations. By joining multiple fibres during one fusion cycle, the Y120 can significantly improve productivity across high-count fibre installation, termination, maintenance and restoration projects.

Designed for ribbon and mass-fusion workflows, the Y120 combines dual-camera fibre viewing, automatic and manual operation, an integrated splice-protection heater and a detachable lithium-ion battery. Moreover, the complete package includes a YRS ribbon thermal stripper, Y18 fibre cleaver, your selected fibre holder and essential field accessories.

Whether you need to install new high-count fibre infrastructure or restore a damaged ribbon cable, the Y120 provides a practical and portable mass-fusion solution. Furthermore, Anderson Corporation can help you confirm compatibility and select the correct holder and accessories for your application.

Contact Anderson Corporation to confirm fibre compatibility, select the correct holder and request a quotation for the Yamasaki Y120 Ribbon Fusion Splicer.

What Is a Ribbon Fusion Splicer?

A ribbon fusion splicer joins several corresponding optical fibres during one fusion cycle. In contrast, an individual-fibre fusion splicer joins one fibre pair at a time.

For example, a compatible 12-fibre ribbon allows the Y120 to join twelve corresponding fibre pairs simultaneously. Therefore, mass fusion can substantially reduce the number of individual splicing cycles required across suitable high-count projects.

However, successful ribbon fusion involves more than the fusion splicer itself. Technicians also need compatible fibre holders, thermal stripping equipment, precision cleaving equipment and mass-fusion splice-protection sleeves.

In addition, technicians must maintain the correct fibre sequence throughout preparation, fusion, protection and tray routing. Consequently, a well-designed ribbon-splicing workflow supports installation efficiency, dependable workmanship and accurate fibre management.

Why Choose the Yamasaki Y120 Ribbon Fusion Splicer?

The Y120 combines ribbon preparation, mass fusion and splice protection within a portable field package. As a result, it provides an effective solution for telecommunications contractors, network operators, fibre technicians, utilities and organisations working with compatible high-count fibre systems.

Moreover, its support for several fibre counts gives technicians flexibility across different ribbon configurations. Meanwhile, its touchscreen interface, dual cameras and automatic operating modes help simplify routine mass-fusion work.

Splice Up to 12 Fibres Simultaneously

The Y120 supports compatible configurations of:

  • One fibre
  • Two fibres
  • Four fibres
  • Six fibres
  • Eight fibres
  • Ten fibres
  • Twelve fibres

Therefore, technicians can use the machine across several supported fibre counts. However, each application requires the correct fibre holder and preparation method.

When requesting a quotation, provide the cable type, ribbon construction, fibre count and coating dimensions. Our team can then help you select the appropriate holder, preparation equipment and accessories.

Improve High-Count Splicing Productivity

The Y120 completes a typical fusion cycle in 20 seconds. Furthermore, its integrated heater completes a typical heating cycle in 26 seconds for 1–2 fibres and 40 seconds for 4–12 fibres.

Because the machine can splice multiple fibres during one cycle, it can reduce repetitive processing across compatible ribbon-fibre projects. In particular, this advantage becomes valuable when a project involves hundreds or thousands of fibre joints.

Nevertheless, fusion time represents only one part of the complete process. Fibre identification, stripping, cleaning, cleaving, loading, heating, cooling, tray routing and optical testing also contribute to project time.

Therefore, the greatest productivity gains come from combining the Y120 with trained technicians, compatible preparation equipment and a well-organised workflow. In addition, standardised procedures can help teams maintain efficiency across different projects and technicians.

View Fibre Position Through Dual Cameras

The Y120 uses dual high-sensitivity cameras to display the prepared fibres before fusion. In addition, its 5-inch high-definition colour touchscreen provides 25× fibre-image magnification.

Consequently, the visual interface helps technicians inspect fibre placement and identify common preparation problems before completing the splice. For example, the display can help reveal incorrectly loaded fibres, contamination or poor fibre positioning.

Furthermore, the graphical menu provides straightforward access to splicing modes, heater controls, stored records and machine settings. As a result, technicians can manage routine operations from one central interface.

Use Automatic or Manual Operation

Automatic operation supports efficient and repeatable work with established fibre configurations and approved procedures. Meanwhile, manual operation gives experienced technicians additional control when an application requires closer process management.

The Y120 provides 40 splicing modes. Therefore, organisations can establish suitable programs for their commonly used fibre types and configurations.

For greater consistency, technicians should document settings for:

  • Fibre-holder selection
  • Ribbon preparation
  • Thermal stripping
  • Fibre cleaning
  • Precision cleaving
  • Splicing
  • Heating
  • Splice acceptance
  • Optical testing

As a result, teams can achieve more consistent outcomes across different technicians and project locations. Moreover, documented settings can simplify training and help technicians repeat successful processes.

Work with a Detachable Field Battery

The Y120 includes a detachable 5,200 mAh lithium-ion battery. Under typical stated operating conditions, the battery supports approximately 150 splice-and-heat cycles.

Because technicians can remove and charge the battery separately, they can prepare additional battery capacity before remote or time-sensitive work. Moreover, the supplied power adaptor supports 100–240 V AC at 50/60 Hz.

Actual battery performance will vary with temperature, battery age, heater use, display use and operating practices. Therefore, organisations should assess the expected splice volume and field-power availability before deployment.

Additionally, a compatible spare battery can extend operating time during remote installation or restoration work. Consequently, teams can plan their power requirements around the expected workload.

Protect Completed Splices with the Integrated Heater

After fusion, technicians centre a compatible splice-protection sleeve over the completed joint and start the appropriate heating cycle.

The integrated heater provides typical cycle times of:

  • 26 seconds for 1–2 fibres
  • 40 seconds for 4–12 fibres

The correct sleeve protects the completed joint and allows technicians to route it safely into a compatible splice tray. However, sleeve dimensions must suit the ribbon construction, completed splice and tray design.

Accordingly, your complete ribbon-splicing package should include compatible mass-fusion protection sleeves as well as the correct holders and preparation tools. In addition, technicians should follow the sleeve manufacturer’s cooling and handling instructions before routing the protected splice.

Store Fusion Records and Images

The Y120 stores up to 4,000 groups of fusion records and 50 groups of fusion images. Therefore, this capacity can support process monitoring, quality control and troubleshooting.

Additionally, the USB 2.0 connection supports record exporting and software updates. Organisations can therefore incorporate available machine records into their project documentation and maintenance procedures.

The Y120 also provides splice-loss evaluation after fusion. However, this machine-generated estimate does not replace the insertion-loss or OTDR testing required under the project specification.

Compatible Fibre Types and Dimensions

The Y120 Ribbon Fusion Splicer supports several optical fibre categories, including:

  • Singlemode fibre
  • Multimode fibre
  • Dispersion-shifted fibre
  • Non-zero dispersion-shifted fibre
  • Other compatible fibres within the machine’s operating limits

For compatible ribbon fibres, the Y120 supports coating dimensions from 250 to 400 µm. In addition, it supports 250 µm and 900 µm coating dimensions for compatible individual fibres.

The required cleaved fibre length ranges from 10 to 16 mm. Therefore, technicians must use a compatible holder and cleaver arrangement to achieve the required preparation length.

Compatibility depends on more than fibre count or coating diameter. For instance, the ribbon construction, holder arrangement, stripping method, cleaver configuration and protection sleeve must work together as a complete system.

When contacting Anderson Corporation, please provide:

  • Cable manufacturer and product name
  • Optical fibre category
  • Total cable fibre count
  • Number of fibres in each ribbon
  • Conventional or rollable ribbon construction
  • Fibre coating dimensions
  • Required splice-protection sleeve
  • Intended splice tray or enclosure
  • Expected project volume

With this information, our team can help identify the appropriate Y120 configuration for your application. Furthermore, this compatibility review can help you avoid delays caused by unsuitable holders or preparation accessories.

Conventional Ribbon and Rollable Ribbon Fibre

Ribbon fibre systems use several fibres arranged in a defined sequence. However, the physical construction can differ between conventional and rollable ribbon designs.

Conventional Ribbon Fibre

Conventional ribbon fibre permanently bonds a group of fibres into a flat structure. Consequently, technicians can handle, prepare, cleave and splice the fibres as an organised group when they use compatible equipment.

This flat arrangement supports straightforward fibre sequencing and efficient mass fusion. In addition, it can simplify the handling of repeated high-count splices within compatible cable and enclosure systems.

Because the fibres remain in a fixed order, technicians can also maintain identification throughout the splicing process. Nevertheless, they must still confirm the ribbon sequence before preparation and fusion.

Rollable Ribbon Fibre

Rollable ribbon, sometimes called intermittently bonded ribbon, uses a flexible structure that allows the fibres to roll or fold together. As a result, cable manufacturers can increase fibre density while maintaining access to organised fibre groups.

Many rollable ribbon constructions support mass fusion after technicians arrange the fibres in the required sequence. Nevertheless, holder, stripper and cleaver compatibility will depend on the precise ribbon construction.

Therefore, share the cable manufacturer and product details with our team before selecting equipment for a rollable ribbon project. We can then help you assess the required holder and preparation accessories.

Ribbon Fusion Splicer Applications

The Yamasaki Y120 suits projects where compatible ribbon construction and repeated high-count splicing create a clear productivity benefit. In particular, it supports applications that require technicians to complete many corresponding fibre joints efficiently.

High-Count Fibre Cable Installation

High-count fibre cables may contain hundreds or thousands of optical fibres. Consequently, joining every fibre individually can require a large number of separate preparation, fusion and heating cycles.

Mass fusion allows technicians to process compatible fibre groups simultaneously. Therefore, the Y120 can help streamline high-count backbone, access and distribution cable installation.

However, the enclosure system must also support ribbon routing and mass-fusion protection sleeves. Accordingly, a coordinated cable, equipment and enclosure design will provide the most efficient result.

Telecommunications Networks

Telecommunications providers regularly use high-count fibre cables across access, distribution and backbone networks. In these environments, the Y120 can support new construction, network expansion, cable replacement and restoration.

Moreover, its portable design allows technicians to move the machine between field locations. The detachable battery also supports work where permanent mains power remains unavailable or inconvenient.

Accurate fibre sequence remains critical. Therefore, technicians should follow approved identification, preparation and tray-routing procedures throughout the project.

Campus and Enterprise Backbones

Universities, hospitals, airports, business parks and large industrial facilities may use high-count fibre backbones between buildings and distribution points.

Where these networks use compatible ribbon cable, the Y120 can improve the efficiency of backbone construction and restoration. In addition, its automatic modes and stored records can support consistent work across repeated joints.

Furthermore, efficient ribbon splicing can help project teams manage planned network expansion. As a result, organisations can install or restore high-count backbone connections with fewer individual fusion cycles.

Data Centres and High-Density Infrastructure

Some data-centre and high-density network projects use ribbon fibre within backbone cables, transition points and high-count distribution infrastructure.

In these applications, mass fusion can help technicians manage large fibre quantities efficiently. However, the correct equipment depends on the network architecture.

For example, factory-terminated assemblies may suit some links, while fusion-spliced ribbon cable may suit others. Therefore, assess the cable, termination method and enclosure design before selecting a splicing approach.

Fibre-Network Restoration

A damaged high-count cable can affect many network services simultaneously. Consequently, restoration teams need equipment that helps them prepare and splice compatible fibres efficiently.

The Y120 can support high-count restoration when the damaged cable uses a suitable ribbon construction. Furthermore, a prepared restoration kit can reduce delays during urgent work.

A practical ribbon restoration kit may include:

  • Yamasaki Y120 Ribbon Fusion Splicer
  • Charged batteries
  • Correct ribbon-fibre holders
  • YRS thermal stripper
  • Y18 fibre cleaver
  • Spare cleaver blades
  • Spare electrodes
  • Compatible mass-fusion protection sleeves
  • Approved cleaning materials
  • Fibre-identification documentation
  • Compatible splice closures and trays
  • Suitable optical test equipment

Additionally, regular kit inspections help ensure that holders, consumables and batteries remain ready for deployment. Therefore, teams should check the kit before scheduled work and as part of their restoration planning.

Industrial and Infrastructure Networks

Utilities, transport networks, mines, manufacturing facilities and other industrial sites may use high-count fibre routes between substations, control rooms, field cabinets and operating facilities.

The Y120 provides a portable option for compatible ribbon-fibre construction in these environments. Moreover, its stated operating range supports varied field conditions when technicians use an appropriate workspace.

Its IP52-rated enclosure supports controlled field operation. Therefore, technicians should use the splicer within a clean, stable and weather-protected area during outdoor work.

Ribbon Fibre Preparation and Splicing Process

A reliable mass-fusion splice starts with accurate fibre identification and careful preparation. Because each stage affects the complete fibre group, technicians should follow an approved process from cable access through to final testing.

Identify and Prepare the Ribbon Fibres

A typical ribbon-splicing workflow begins with the following preparation steps:

  1. Confirm the cable, ribbon identification and required splice sequence.
  2. Select the correct holder for the fibre construction and count.
  3. Place the compatible mass-fusion protection sleeve onto the ribbon.
  4. Arrange rollable or loose fibres into the approved sequence where required.
  5. Load the fibre group into the holder.
  6. Remove the coating with the compatible YRS thermal stripper.
  7. Clean the exposed glass with approved fibre-cleaning materials.
  8. Cleave the complete fibre group with the Y18 fibre cleaver.
  9. Inspect the cleaved fibres for contamination, damage or poor geometry.

Careful preparation supports both splice quality and operational efficiency. For example, a clean thermal strip and precise cleave allow the machine to present the complete fibre group correctly for fusion.

If technicians identify contamination or questionable fibre preparation, they should repeat the affected stage before fusion. This approach helps protect the quality of every fibre within the group.

Complete and Assess the Fusion Splice

After preparing both fibre groups, technicians can complete the fusion process:

  1. Load both prepared fibre groups into the Y120.
  2. Confirm fibre order and position on the display.
  3. Start the selected fusion program.
  4. Review the displayed result and any machine warnings.
  5. Repeat the preparation and fusion process if the joint does not meet the approved acceptance criteria.

Furthermore, consistent fibre identification helps prevent sequence errors. Therefore, technicians should verify the fibre order on the display before starting the fusion cycle.

Protect, Route and Test the Joint

After accepting the fusion splice, technicians should complete the protection and testing stages:

  1. Centre the mass-fusion protection sleeve over the accepted joint.
  2. Complete the correct heater cycle.
  3. Allow the protected joint to cool in a stable position.
  4. Route the ribbon and protected joint into a compatible splice tray.
  5. Test and document the completed optical link.

Before closing the splice tray, technicians should verify the fibre order again and confirm that the protected joint sits securely within the tray. Finally, they should complete the optical testing and documentation required by the project specification.

For a broader introduction to fusion preparation, joint protection and testing, read Fusion Splicing: A Practical Guide to Reliable Fibre Joints.

For further independent technical guidance, the Fiber Optic Association’s fusion-splicing reference explains fibre preparation, fusion-splicing procedures, splice evaluation and ribbon mass fusion.

Typical Y120 Ribbon Fusion Splicer Splice-Loss Performance

The Y120 datasheet lists the following typical average splice-loss values:

Fibre type Typical average splice loss
Singlemode fibre 0.02 dB
Multimode fibre 0.01 dB
Dispersion-shifted fibre 0.04 dB
Non-zero dispersion-shifted fibre 0.04 dB

These figures describe typical equipment performance under suitable operating conditions. However, actual splice results will depend on the fibre, preparation, settings, environment, machine condition and operator technique.

Several factors can influence splice performance, including:

  • Fibre compatibility
  • Ribbon geometry
  • Coating removal
  • Fibre cleanliness
  • Cleave quality
  • Holder condition
  • Fibre positioning
  • Splicing-program selection
  • Electrode condition
  • Environmental conditions
  • Equipment maintenance

The Y120 provides a splice-loss estimate after fusion. Nevertheless, technicians should complete the optical testing required by the project specification.

Depending on the network and acceptance criteria, the testing process may include insertion-loss testing, OTDR testing or both. Therefore, final testing confirms the performance of the completed optical link rather than the fusion joint alone.

Return Loss and Tension Test

The Y120 specifies return loss greater than 60 dB and provides a tension-test range of 1.8–2.2 N.

These functions support the splicing and quality-control process. In addition, the tension test can help technicians assess the completed fusion joint according to their approved workmanship procedure.

However, project requirements vary. Therefore, organisations should define when technicians use the tension test and how they record splice acceptance.

Furthermore, technicians should complete the optical tests specified for the finished link. As a result, project documentation can include both fusion-process information and measured optical performance.

IP52-Rated Enclosure

The Y120 carries an IP52 enclosure rating. This rating provides protection against dust levels that could interfere with safe equipment operation and against limited vertically dripping water under the applicable test conditions.

Consequently, the enclosure supports controlled field use in a suitable working environment. For outdoor projects, technicians should operate the machine inside a clean and weather-protected workspace, such as a vehicle, tent or field shelter.

A controlled workspace also protects prepared fibres from airborne dust, moisture and windborne contamination. Therefore, good environmental control supports both the equipment and the quality of the splice.

Additionally, a stable work surface helps technicians handle holders, prepared fibres and splice-protection sleeves accurately. As a result, an organised workspace can improve both efficiency and workmanship.

Operating Conditions

The manufacturer specifies the following operating limits:

  • Temperature: −10°C to +50°C
  • Relative humidity: 0–95%
  • Altitude: 0–5,000 metres
  • Maximum stated wind speed: 15 m/s

These specifications support use across a broad range of field conditions. Nevertheless, technicians should maintain a clean and stable workspace throughout fibre preparation and fusion.

For example, strong wind can carry contamination onto exposed glass fibres. Similarly, moving equipment between very different temperatures may cause condensation.

Therefore, technicians should allow the machine and preparation tools to stabilise before use. In addition, they should protect exposed fibres throughout stripping, cleaning, cleaving and loading.

Battery and Power Management

The Y120 uses a detachable 5,200 mAh lithium-ion battery. Under typical stated conditions, it supports approximately 150 splice-and-heat cycles.

Before remote work, technicians should:

  • Fully charge and inspect the battery
  • Estimate the required number of fusion cycles
  • Allow capacity for repeated preparation or splicing
  • Account for heater use
  • Carry the correct power adaptor
  • Consider a compatible spare battery
  • Transport lithium-ion batteries appropriately
  • Monitor battery capacity as the battery ages

Because technicians can charge the battery separately, they can prepare additional power capacity before deployment. Consequently, this feature can prove particularly useful during restoration work or projects without convenient mains power.

However, temperature, battery age and operating patterns can affect available capacity. Therefore, technicians should plan a suitable power reserve for the expected project volume.

YRS Ribbon Thermal Stripper

The standard Y120 package includes a YRS thermal stripper for preparing compatible grouped fibres.

The thermal stripper heats and removes the coating from the fibre group before cleaning and cleaving. As a result, technicians can prepare several fibres together while maintaining the required arrangement.

Correct preparation depends on:

  • Compatible fibre construction
  • Correct holder selection
  • Suitable stripping temperature
  • Appropriate heating time
  • Clean and serviceable blades
  • Consistent operator technique

After stripping, technicians should inspect the exposed fibres for coating residue, fibre separation or glass damage. They can then clean the fibres before precision cleaving.

Furthermore, regular blade inspection helps technicians maintain consistent stripping performance. Therefore, teams should include the thermal stripper within their routine equipment-maintenance program.

Y18 Fibre Cleaver

The package also includes a Y18 fibre cleaver. Precision cleaving plays an essential role because the Y120 must present several fibre ends simultaneously for fusion.

A clean and consistent cleave helps the machine position and join the complete fibre group. Conversely, one poorly cleaved fibre may affect the preparation or fusion result for that group.

Therefore, technicians should keep the cleaver clean, position the holder correctly and manage blade rotation or replacement according to the applicable maintenance instructions.

In addition, technicians should inspect the prepared fibre group before loading it into the fusion splicer. As a result, they can identify unsuitable cleaves before starting the fusion cycle.

Before ordering, confirm that the selected holder and cleaver configuration suit the intended ribbon construction and fibre count.

Fibre Holders and Accessories

The standard package includes one fibre holder of your choice. Therefore, the correct holder will depend on the principal fibre construction and count that you plan to splice.

If your organisation works with several ribbon formats, you may need additional holders. For example, different projects may involve conventional ribbon, rollable ribbon or individual coated fibres.

When selecting a holder, consider:

  • Fibre count
  • Ribbon construction
  • Fibre coating dimensions
  • Thermal-stripper compatibility
  • Cleaver compatibility
  • Typical project requirements
  • Restoration requirements
  • Spare-holder availability

By reviewing the complete workload, you can configure the Y120 for current projects and likely future applications. Furthermore, a spare compatible holder may support operational continuity during major projects or restoration work.

Splicing Programs and Process Control

The Y120 provides 40 splicing modes together with automatic and manual operation. In addition, it supports automatic heating.

Established programs allow technicians to repeat approved processes across similar fibres and projects. Therefore, organisations should document their preferred settings for each regular fibre configuration.

A complete operating procedure may cover:

  • Fibre identification
  • Holder selection
  • Thermal-stripper settings
  • Approved cleaning materials
  • Cleaver setup
  • Splicing mode
  • Heater program
  • Protection-sleeve selection
  • Splice acceptance criteria
  • Optical testing requirements
  • Record retention

This documented approach can improve consistency, training and quality control across the organisation. Moreover, it can help technicians establish a repeatable workflow for each commonly used ribbon construction.

However, technicians should verify compatibility before applying an established program to a new cable or fibre type. Consequently, project preparation should include a review of the cable, ribbon and fibre specifications.

Maintenance and Electrode Life

The Y120 specifies an electrode life of more than 3,000 arc discharges. However, operating conditions and maintenance practices can affect component life.

Regular inspection helps maintain consistent machine performance. Accordingly, technicians should inspect and clean:

  • Electrodes
  • Fibre holders
  • Clamps
  • Camera-viewing areas
  • Optical components
  • Heater
  • Thermal stripper
  • Fibre cleaver
  • Battery
  • Work surfaces

Mass fusion makes clean preparation especially important because contamination can affect several fibres during one cycle. Therefore, technicians should keep holders, stripping tools, cleavers and work surfaces clean.

In addition, technicians should monitor cleaver-blade condition, thermal-stripper performance and holder cleanliness. A properly maintained preparation system supports the performance of the fusion splicer itself.

Furthermore, planned maintenance can help teams identify wear before it interrupts project work. Consequently, organisations should include the Y120 and its preparation equipment within their regular inspection schedule.

What Comes with the Yamasaki Y120 Ribbon Fusion Splicer?

The Yamasaki Y120 package includes:

  • Yamasaki Y120 Ribbon Fusion Splicer
  • Y18 fibre cleaver
  • YRS ribbon thermal stripper
  • One fibre holder of your choice
  • AC power plug
  • AC power adaptor
  • Carry strap
  • User manual on USB
  • Cooling tray
  • Cleaning brush
  • Detachable internal battery
  • Carrying case with accessories
  • Calibration certificate

Please confirm the current package contents and your required holder when requesting a quotation. In addition, provide your ribbon construction and fibre count so that our team can help identify the appropriate configuration.

Depending on your application, you may also require:

  • Additional fibre holders
  • Mass-fusion protection sleeves
  • Approved fibre-cleaning materials
  • Spare cleaver blades
  • Spare electrodes
  • Additional batteries
  • Compatible ribbon splice trays
  • Optical test equipment

Therefore, reviewing the entire splicing workflow before ordering can help you prepare a complete field package.

Yamasaki Y120 Ribbon Fusion Splicer Technical Specifications

Specification Yamasaki Y120
Product category Ribbon fusion splicer
Supported fibre counts 1, 2, 4, 6, 8, 10 and 12
Applicable fibre categories SM, MM, DS, NZDS and other compatible fibres
Ribbon coating dimensions 250–400 µm
Individual-fibre coating dimensions 250 µm and 900 µm
Cleaved fibre length 10–16 mm
Typical average splice loss 0.02 dB SM; 0.01 dB MM; 0.04 dB DS; 0.04 dB NZDS
Typical fusion time 20 seconds
Typical heating time 26 seconds for 1–2 fibres; 40 seconds for 4–12 fibres
Return loss Greater than 60 dB
Operating modes Automatic and manual
Fibre-image magnification 25×
Splicing programs 40 modes
Automatic heating Available
Display 5-inch HD colour LCD touchscreen
Camera system Dual high-sensitivity cameras
Splice-loss evaluation Available
Fusion-record storage 4,000 groups
Fusion-image storage 50 groups
Interface Graphical menu interface
Data connection USB 2.0 for record exporting and software updates
Battery Detachable 5,200 mAh lithium-ion battery
Typical battery capacity Approximately 150 splice-and-heat cycles
Electrode life More than 3,000 arc discharges
Enclosure rating IP52
Operating temperature −10°C to +50°C
Operating humidity 0–95%
Operating altitude 0–5,000 metres
Maximum stated wind speed 15 m/s
Tension test 1.8–2.2 N
Dimensions 155 × 144 × 155 mm, including rubber bumper
Weight 2.2 kg, including battery

Published losses, cycle times, battery capacity and component life reflect stated or typical operating conditions. Therefore, actual results may vary according to fibre type, preparation, settings, environment, maintenance and operating practices.

Y120 Ribbon Fusion Splicer or Y91 Core Alignment Fusion Splicer?

The Y120 and Y91 support different primary fibre-splicing requirements. Therefore, your cable architecture and expected workload should guide the choice.

Requirement Yamasaki Y120 Yamasaki Y91
Primary application Compatible ribbon and mass-fusion work Individual-fibre splicing
Fibres joined per cycle Up to 12 in a supported configuration One fibre pair
Typical projects High-count ribbon installation and restoration Loose-tube installation, pigtails and varied maintenance
Preparation method Ribbon holder, thermal stripper and compatible cleaver Individual stripping and cleaving
Primary advantage Productivity across repeated grouped-fibre work Flexible individual-fibre core alignment
Main selection consideration Ribbon compatibility and complete workflow Individual-fibre compatibility and versatility

Choose the Y120 when your projects involve compatible ribbon construction and enough grouped-fibre splicing to benefit from mass fusion.

In contrast, consider the Yamasaki Y91 Core Alignment Fusion Splicer when technicians primarily splice individual loose-tube fibres, pigtails and other single-fibre connections.

Some organisations regularly work with both fibre architectures. In this situation, the Y120 and Y91 can provide complementary capabilities for ribbon and individual-fibre applications.

For additional equipment-selection guidance, read Fusion Splicer: How to Choose the Right Machine.

Ribbon Fusion Splicer Procurement Checklist

Before requesting a quotation, gather the following project information:

  • Cable manufacturer and product name
  • Fibre category
  • Total cable fibre count
  • Number of fibres within each ribbon
  • Conventional or rollable ribbon construction
  • Fibre coating dimensions
  • Required fibre holder
  • Thermal-stripper requirements
  • Cleaver configuration
  • Mass-fusion protection-sleeve dimensions
  • Splice-tray design
  • Expected daily splice volume
  • Field-power requirements
  • Spare-battery requirements
  • Electrode and cleaver-blade requirements
  • Technician training requirements
  • Optical testing method
  • Service and support requirements

This information allows our team to assess your application and recommend a practical Y120 package with the required holder and accessories.

Additionally, early compatibility checks can help align the splicer, holder, preparation equipment, protection sleeve and splice tray. Consequently, you can prepare a more complete equipment package before work begins.

Ribbon Fusion Splicer Knowledge Centre

Selecting a ribbon fusion splicer involves more than comparing fusion time, battery capacity and published splice-loss figures. Instead, organisations must consider ribbon construction, fibre preparation, holder compatibility, cleaving, splice protection, technician capability and the expected project workload.

That’s why Anderson Corporation is developing a comprehensive Knowledge Centre dedicated to ribbon fibre splicing and mass-fusion technology.

Whether you’re installing a high-count telecommunications cable, preparing a rollable ribbon system or planning an emergency restoration capability, our technical articles will help you select suitable equipment and establish a reliable splicing workflow.

As the Knowledge Centre continues to grow, you’ll find practical guidance covering ribbon preparation, mass fusion, equipment selection, testing, maintenance and field deployment.

Educational Guides

If you’re new to ribbon fibre splicing, these articles explain the principles behind ribbon construction and mass-fusion technology.

You’ll learn how ribbon fusion differs from individual-fibre splicing and why high-count networks can benefit from joining several corresponding fibres during one fusion cycle.

Equipment Selection Guides

Choosing the correct fusion splicer requires an understanding of your cable architecture, fibre counts and typical project requirements.

Therefore, these guides compare equipment types and explain which splicing platform best suits each application.

Ribbon Preparation Guides

Reliable mass fusion begins with consistent fibre preparation. Consequently, the holder, thermal stripper and cleaver must suit the ribbon construction and fibre dimensions.

These articles explain the equipment and procedures required to prepare compatible ribbon fibres for fusion.

Articles Coming Soon

Splicing and Testing Guides

A successful ribbon splice requires more than an acceptable result on the fusion splicer display.

Accordingly, these technical guides examine fusion procedures, splice-loss evaluation, optical testing and the factors that influence completed link performance.

Articles Coming Soon

Installation Guides

High-count ribbon projects require careful planning from cable access through to final tray routing.

Therefore, our installation guides focus on practical processes that help technicians maintain fibre sequence, protect completed joints and work efficiently in the field.

Articles Coming Soon

Problem Solving

Ribbon splicing problems often begin during fibre preparation rather than during the fusion cycle itself.

For this reason, our problem-solving articles examine contamination, unsuitable holders, poor cleaves, fibre-sequence errors and other issues that can affect splice quality or productivity.

Articles Coming Soon

Maintenance and Process Control

Fusion-splicer performance depends on regular inspection, cleaning and maintenance.

Moreover, organisations need documented procedures to achieve consistent results across different technicians, fibre types and project locations.

Procurement and Project Planning

The fusion splicer represents only one component of a complete ribbon-splicing system.

Consequently, procurement teams must also consider holders, preparation tools, splice-protection sleeves, batteries, consumables, trays, testing equipment and technician training.

Articles Coming Soon

Industry Applications

Ribbon fibre systems support high-count networks across telecommunications, critical infrastructure, data centres, campuses, utilities and transport environments.

Accordingly, these application guides explore how mass-fusion technology can improve installation and restoration efficiency across different network types.

Articles Coming Soon

For broader information about individual-fibre preparation, fusion and testing, visit our Fusion Splicing: A Practical Guide to Reliable Fibre Joints.

If your work primarily involves individual loose-tube fibres or pigtails, explore the Yamasaki Y91 Core Alignment Fusion Splicer.

The article titles should become clickable links only as each satellite article is published. This avoids broken links while establishing a clear long-term content roadmap.

Frequently Asked Questions – Ribbon Fusion Splicer

What is a ribbon fusion splicer?

A ribbon fusion splicer joins several corresponding fibre pairs during one fusion cycle. Therefore, it can improve productivity across compatible high-count ribbon-fibre installation and restoration projects.

How many fibres can the Yamasaki Y120 Ribbon Fusion Splicer splice?

The Y120 supports compatible 1, 2, 4, 6, 8, 10 and 12-fibre configurations. However, the correct holder and preparation equipment will depend on the fibre count and ribbon construction.

Can the Y120 Ribbon Fusion Splicer splice individual fibres?

Yes. The Y120 supports one-fibre operation and compatible individual fibres with 250 µm or 900 µm coating dimensions. However, its main commercial advantage lies in ribbon and mass-fusion applications.

Can the Y120 Ribbon Fusion Splicer splice rollable ribbon fibre?

The Y120 can support suitable rollable ribbon constructions when technicians use the correct holder, thermal stripper, cleaver and preparation method. Therefore, contact Anderson Corporation with the cable manufacturer and product details so that we can help assess compatibility.

How fast does the Y120 Ribbon Fusion Splicer complete a splice?

The Y120 has a typical fusion time of 20 seconds. In addition, the integrated heater has a typical cycle time of 26 seconds for 1–2 fibres and 40 seconds for 4–12 fibres.

Is the Y120 Ribbon Fusion Splicer suitable for field use?

Yes. The Y120 has a portable design, detachable battery and IP52-rated enclosure for controlled field operation. For outdoor work, however, technicians should use the machine within a clean and weather-protected workspace.

How many cycles can the battery support?

The detachable 5,200 mAh battery supports approximately 150 splice-and-heat cycles under typical stated conditions. Nevertheless, actual performance will depend on battery condition, temperature and operating practices.

Does the Y120 Ribbon Fusion Splicer include a thermal stripper?

Yes. The standard package includes a YRS ribbon thermal stripper for preparing compatible grouped fibres. However, you should confirm compatibility with your ribbon construction before ordering.

Does the package include a fibre cleaver?

Yes. The package includes a Y18 fibre cleaver. In addition, please confirm the required holder and cleaver configuration for your intended fibre construction.

Does the package include a fibre holder?

Yes. The standard package includes one fibre holder of your choice. Therefore, provide your ribbon construction and fibre count when requesting a quotation.

Does the Y120 Ribbon Fusion Splicer include a splice-protection heater?

Yes. The Y120 includes an integrated heater with programs for supported fibre configurations. Specifically, the typical heating time is 26 seconds for 1–2 fibres and 40 seconds for 4–12 fibres.

Does the Y120 Ribbon Fusion Splicer test the completed optical link?

The Y120 provides splice-loss evaluation after fusion. However, technicians must still complete the insertion-loss or OTDR testing required by the project specification.

How many fusion records can the Y120 Ribbon Fusion Splicer store?

The machine stores up to 4,000 groups of fusion records and 50 groups of fusion images. Furthermore, the USB 2.0 connection supports record exporting and software updates.

What is the electrode life?

The Y120 specifies an electrode life of more than 3,000 arc discharges. However, regular inspection and maintenance will help support consistent splicing performance throughout the electrode service life.

What information do I need before ordering?

Provide your cable manufacturer, cable product, fibre count, ribbon construction and coating dimensions. In addition, tell us about your intended splice trays, project volume and field-power requirements. Our team can then help configure the appropriate package.

Request a Quote for the Yamasaki Y120 Ribbon Fusion Splicer

The Yamasaki Y120 Ribbon Fusion Splicer provides mass-fusion capability for compatible 1, 2, 4, 6, 8, 10 and 12-fibre configurations. Moreover, its dual-camera viewing, 5-inch touchscreen, automatic and manual modes, integrated heater and detachable battery create a practical platform for high-count fibre work.

The supplied YRS thermal stripper, Y18 fibre cleaver and selected fibre holder also give technicians the principal equipment required for a compatible ribbon-splicing workflow. Furthermore, additional holders and accessories can help configure the package for different ribbon constructions and project requirements.

Before ordering, share your cable, ribbon construction, fibre count and coating dimensions with Anderson Corporation. Our team will then help you assess compatibility and select the appropriate holder and accessories.

Contact Anderson Corporation to discuss the Yamasaki Y120 Ribbon Fusion Splicer, confirm fibre compatibility or request a quotation.

Attachments

File File size
Yamasaki-Y120-Ribbon-Fusion-Splicer-V1-June-2024 990 KB